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上海良时智能为某公司提供喷砂房喷漆烘干房系统

发布时间:2019.11.27    点击数: 289

       近期,上海良时智能科技股份极速飞艇作为国内一流的表面处理与涂装设备系统供应商,为某公司提供一套喷砂房喷漆烘干房系统,该套喷砂房及喷漆烘干房室体尺寸都为L20000×W7000×H6000mm,工件输送都是采用轨道台车方式,台车承载最大重量为40吨。主要用于各类钢结构件、铸件锻件、管道、桥梁船舶结构件、风电部件及机械设备结构件的表面喷砂喷漆烘干重防腐涂装。

 

上海良时智能环保喷砂房喷漆烘干房系统

上海良时智能环保喷砂房喷漆烘干房系统

 

      该喷砂房系统包含1套喷砂房室体,4套皮带输送机、1套斗式提升机及1套满幕帘丸尘分离器,1套储砂箱及2套双枪高效电遥控喷砂机,1套旋风分离器、1套高效滤筒除尘器及1套三级高效过滤器,1套检修维护平台,1套照明系统及PLC集中电气控制系统。

 

      该喷漆烘干房系统包含1套喷漆烘干房室体,2套漆雾过滤系统及2套VOC处理装置,2套电加热热风循环系统及送风过滤系统,2台排废防爆风机及排废烟囱,1套防爆照明系统及2套有机废气浓度检测报警装置,1套PLC集中电气控制系统。


      该套喷砂房系统配置2台高效电遥控压送式双枪喷砂机,此喷砂机配置10mm高速碳化硼喷咀,每支喷枪喷砂效率可以达到20m2/h;工件经过喷砂处理后达到清洁度Sa2.5~Sa3.0级,喷砂粗糙度达到Rz25~75um,喷砂覆盖率达到100%。 喷砂房除尘系统采用三级除尘过滤:第1级大旋风除尘过滤+第2级高效滤筒器除尘+第3级高效过滤器,内循环无组织排放,风机采用变频控制。整体喷砂房系统达到安全、优质、高效、节能、环保以及智能化等优点。

 

喷漆烘干房喷漆加工时内景

喷漆烘干房喷漆加工时内景

 

      该套喷漆烘干房系统配置1台高压无气喷涂机和1套空气喷涂设备,油漆上漆率可以控制在50%左右。喷漆时采用顶部静压层均匀送风,底部干式过滤抽风,整个喷漆房处于微负压状态;烘干时采用电加热热风循环方式,顶部过滤均匀送风,侧下部过滤回风;完美的喷漆烘干房工艺设备与严格的喷涂加工质量过程控制确保了工件喷漆加工表面油漆涂层质量达到优良程度,涂层厚度达到100um~300um。


 

        关于良时智能 About Liangshi IntelRobot:
        上海良时智能科技股份极速飞艇(股票代码:837430 厚积薄发 持续创新),为全球客户提供表面处理系统解决方案,从业20多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi IntelRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、自动化和机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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